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A high-strength warning tape is used to replace the traditional PVC warning tape, improve the mechanical strength of the product and improve the durability of the product. At the same time, the product has unique appearance, high stability and can save material costs. Let's talk about the production process and its steps.
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Purchase of raw materials: purchase an appropriate amount of high molecular weight polyethylene and polypropylene according to the estimated output, in which the content of isotactic polyethylene and isotactic polypropylene should be at least greater than 60% of their respective parts by weight;
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Ingredients: melt and mix the same amount of polyethylene and polypropylene in advance, and control the temperature at 195 ° C_ At 235 ° C, the mixed material is stretched and diced by a screw extruder, cooled into crystalline polyolefin resin to form crystalline ethylene propylene copolymer resin, and the melt index of the crystalline polyolefin resin is not higher than 3G / 10 minutes; Put 75 parts by weight of crystalline polyolefin resin into a high-speed mixer, add 5 parts by weight of glass fiber, 1.5 parts by weight of silicone I, 1.5 parts by weight of zinc borate and 0.5 parts by weight of plasticizer at room temperature, and mix them. The interval between each feeding is 5 minutes;
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Melting coextrusion: melt the prepared raw materials and use the single screw extruder as the base. The extrusion temperature is set to 1950c-2100c;
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Tape casting: the basic raw materials are rolled and pulled by the cooling traction roller on the tape casting unit to obtain the parison;
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The parison is preheated in an oven with a temperature of 250 ° c-350 ° C, and then heated at 150 ° C_ Unidirectional stretching is carried out in a 180 ° C stretching oven, and the unidirectional stretching multiple is controlled to be 6-8 times to obtain the unidirectional stretched finished product;
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Cooling and shaping: the two surfaces of the finished product are cooled by air rings through two cooling traction rollers;
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Slitting: cut the waste materials on both sides of the width direction through the cutter device;
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The finished product is qualified and reeled.
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Preferably, the plasticizer is dioctyl phthalate (DOP). Preferably, 5-10 parts by weight of filler is added to the step ingredients, and the filler is calcium carbonate or talc powder.
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The manufacturers of buried warning tapes believe that the high-strength warning tapes are prepared by using the blend alloy of high molecular weight polyethylene and polypropylene and the melting coextrusion unidirectional stretching process. This scheme solves the problems of easy degradation and toxic gas, easy aging of products, poor yellowing and discoloration strength of traditional PVC warning tapes in the preparation process.
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